Saturday, 25 November 2017

CNC milling and machine work video.

                             CNC machining titan 27s eagle





CNC machining is a manufacturing process that uses computer numerical control (CNC) technology to automate the machining of parts from raw material. The Titan 27S Eagle is a type of CNC machine.

CNC machines, like the Titan 27S Eagle, are capable of producing highly accurate and complex parts with a high degree of consistency. They are widely used in industries such as aerospace, automotive, medical, and electronics.

The Titan 27S Eagle is a multi-axis CNC machine, which means it is capable of performing complex machining operations along multiple axes. It is designed for high precision machining and is equipped with features such as high-speed spindle, automatic tool changer, and advanced control system.

In order to produce high-quality parts using a CNC machine like the Titan 27S Eagle, it is important to properly program the machine and ensure that the correct cutting parameters (such as speed, feed, and depth of cut) are used. Additionally, it is important to use high-quality cutting tools and properly maintain the machine to ensure optimal performance.

 It’s a means to make parts by removing material via high-speed, precision robotic machines that use an array of cutting tools to create the final design. CNC machines commonly used to create the geometric shapes required by customers are vertical milling machines, horizontal milling machines, and lathes.

CNC Router cutting aluminium test high spe   







To successfully make a part on a CNC machine, programs instruct the machine how it should move. The programmed instructions are encoded using computer-aided-manufacturing manufacturing (CAM) software in conjunction with the computer-aided-design (CAD) model provided by the customer. The CAD model is loaded into the CAM software and tool paths are created based on the required geometry of the manufactured part. After determining the tool paths, the CAM software creates machine code (G-code) that instructs the machine on how fast it should move, how fast to turn the stock and/or tool, and the location to move in a 5-axis coordinate system.

                                                     Paradise box vearve on CNC


A CNC metalworking machine with a wood router attached to it, turning it into a makeshift CNC router. Cutting bit rotation speeds on metal working equipment is typically too slow to produce good results in wood.
Wood routers are frequently used to machine other soft materials such as plastics. 
Typical three-axis CNC wood routers are generally much bigger than their metal shop counterparts. 5' x 5', 4' x 8', and 5' x 10' are typical bed sizes for wood routers. They can be built to accommodate very large sizes up to, but not limited to 12' x 100'

Axis CNC cart 5B women 5D



Multiaxis machines offer several improvements over other CNC tools at the cost of increased complexity and price of the machine:


The amount of human labor is reduced, if the piece would otherwise have to be turned manually during the machining.      A better surface finish can be obtained by moving the tool tangentially about the surface.

CNC Lathe mass production turnnig by glacern machine tools



     The RenAM 500M is a laser powder-bed fusion additive manufacturing system designed specifically for the production of metal components on the factory floor. As well as incorporating a powerful 500 W laser to give faster processing than earlier models, the new equipment features an automated powder handling system that enables more consistent process quality and reduced operator time on the machine

 CNC Axle lathe for Railway axle production 7c niles-simmons 



tried and true slant bed lathe for the finish turning of the wheel seats, bearing journal fillets, and upset axle ends for the reclaiming of railway axles. The N20 accommodates a wide range of axle lengths and diameters, and can be integrated with optional automatic loading and unloading via overhead gantry.
The N20 is controlled by an easy-to-use Siemens 840D "Solution Line" CNC system, which is accessed by a Simmons Human Machine Interface (HMI) that uses graphical user interfaces (GUIs) that are customized to wheel set maintenance facility processes and terminology.

Koffler 27_50_27 lathe at work 



National and international standards are used to standardize the definitions, environmental requirements, and test methods used for the performance evaluation of lathes. Selection of the standard to be used is an agreement between the supplier and the user and has some significance in the design of the lathe. In the United States, ASME has developed the B5.57 Standard entitled "Methods for Performance Evaluation of Computer Numerically Controlled Lathes and Turning Centers", which establishes requirements and methods for specifying and testing the performance of CNC lathes and turning centers.

Heavy machining 


   Intercon's machine shops are equipped to handle precision machining of various steels and alloys. A bank of horizontal boring mills provide travel and control features for the most demanding jobs. Single set-up work, including 60 ft. by 20 ft. travel envelopes, is routine. Late model CNC boring and milling machines are among the largest available from any job shop in the country. 
Vertical boring mills range in swing capacity from 48 in. to 20 ft. Work pieces weighing up to 100,000 lbs. can be accommodated.

A full range of lathes, machining centers, table mills and radial drills compliment Intercon's diverse machine tool invention. 



Computerized numerically controlled machines are programmed with in-house disc preparation systems. Plotters verify tool paths, and simulate set-ups, tooling, and methods. CNC formats from customer production control can be converted, or downloaded directly to Intercon's machine controllers. 

Tunning_26 the lathe 


The turning processes are typically carried out on a lathe, considered to be the oldest machine tools, and can be of four different types such as straight turning, taper turning, profiling or external grooving. Those types of turning processes can produce various shapes of materials such as straight, conical, curved, or grooved work piece. In general, turning uses simple single-point cutting tools. Each group of work piece materials has an optimum set of tools angles which have been developed through the years.

The bits of waste metal from turning operations are known as chips (North America), 



 Mechanics of machining 7c_ cutting_velocity analysis


This paper re-evaluates the known velocity relationships expressed in the form of a velocity diagram in orthogonal metal cutting, arguing that the metal cutting process be considered as cyclic and consisting of three distinctive stages. The velocity diagrams for the second and third stages of a chip-formation cycle are discussed. The fundamentals of the mechanics of orthogonal cutting, which are the upper-bound theorem applied to orthogonal cutting and the real virtual work equation, are re-evaluated using the proposed velocity diagram and corrected relationships are proposed. To prove the theoretical results, the equation for displacements in the deformation zone is derived using the proposed velocity relationships. To prove that the displacements in the deformation zone follow the derived equation and that this zone consists of two unequal parts, a metallo graphical study of chip structures has been carried out. To estimate the variation of stress and strain in the deformation zone quantitatively, a micro hardness scanning test was conducted.

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